Vacuum Casting Method
0102030405
Rear Frame Castings
PRODUCT INTRODUCTION
The operation is further enhanced by the inclusion of two blast furnaces, which play a crucial role in ensuring the quality of the molten iron used in the casting process. The high-purity molten iron produced by these furnaces is a key factor in achieving castings with few porosity issues. This high level of purity contributes to the overall compaction of the product, resulting in counterweights that are dense and robust.
Moreover, the smooth surface of the castings is a standout feature of this advanced production method. The vacuum process, coupled with the use of high-quality molten iron, ensures that the final products exhibit a refined and uniform finish. This smooth surface is not just an aesthetic benefit but also a critical factor in enhancing the performance and durability of the counterweights in various applications.
The refined finish achieved through this production method also facilitates easier post-processing, such as machining, coating, or painting, if required. This can lead to additional cost savings and efficiency in the manufacturing process, as less time and effort are needed to prepare the castings for their final use.
In summary, the production of counterweights using the vacuum method, supported by two blast furnaces, results in high-quality castings characterized by minimal porosity, high compaction, and a smooth surface. This efficient and effective production process, housed in a 100,000 square meter facility, underscores the commitment to excellence and the ability to meet substantial annual production targets.
PRODUCTION PROCESS
Machining
Painting
Inspection
Delivery
01
Melting and Pouring
The raw materials are heated to a sufficient temperature to turn them into molten metal, and the composition, impurity content, oxides, etc. of the metal are controlled during the smelting process.
01
Machining
The machining department covers an area of more than 8,000m2, with more than 50 sets of various types of machining equipment, including 30 sets of production and processing equipment such as CNC gantry pentahedron machining centers, gantry milling machines, boring and milling machines, drilling machine etc.
01
Painting
Used for the protection, decoration or functional improvement of castings. Painting can not only improve the wear resistance and corrosion resistance of castings, but also improve the appearance quality of castings.
01
Inspection
Through appearance inspection, dimensional inspection, mechanical property inspection and non-destructive testing, defects in castings can be effectively discovered to ensure the performance and safety of castings.
01
Delivery
Our own logistics team can effectively guarantee the delivery time of castings, improve customer satisfaction and reduce transportation costs.
TRANSPORTATION AND PAYMENT INFORMATION
1 |
Accepted delivery terms |
EXW, FOB, FCA, CRF, CIF, CPT, DDP |
2 |
Accepted payment currencies |
CNY, USD, GBP, EUR, JPY |
3 |
Accepted payment types |
T/T, L/C, D/P, D/A |