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High-Quality Counterweight Solutions for Heavy Machinery Construction Applications

Vacuum Casting Method

High-Quality Counterweight Solutions for Heavy Machinery Construction Applications

    Product Name

    Counterweight

    Process

    Vacuum Casting Method

    Material

    Gray Iron, Ductile Iron, Vermicular Iron

    Weight

    100kg-20 tons

    Surface Treatment 

    Blasting, heat treatment, painting ,etc.

    OEM

    Yes

    Country of Origin

    Shandong Province, China

    Capacity

    75000 Tons

    DEPARTMENT INTRODUCTION

    Casting Department II utilizes the vacuum method process, an advanced casting technology that enhances product quality by reducing impurities, gas inclusions, and defects. This method allows for the production of high-density, defect-free castings with superior dimensional accuracy, making our products highly reliable and durable for demanding industrial applications.

    Our state-of-the-art facility spans 100,000 square meters, providing ample space for cutting-edge equipment, advanced manufacturing processes, and optimized workflows. This extensive infrastructure enables us to achieve high precision, efficiency, and quality consistency in our casting operations. Our facility is designed to maximize productivity while maintaining strict quality control, ensuring that every product meets or exceeds industry standards.

    With an annual production capacity of 75,000 tons of castings, we serve a wide range of industries, including construction, heavy machinery, material handling, and petroleum equipment. Our main products include counterweights (CTWT) and petroleum machinery accessories, which are integral components in various industrial applications. We prioritize quality in every stage of production, integrating rigorous inspection protocols and advanced testing methods to guarantee superior strength, durability, and performance in all our castings.

    Our commitment to excellence is further demonstrated by our multiple internationally recognized certifications, including ISO 9001 (quality management), ISO 45001 (occupational health and safety), ISO 14001 (environmental management), and IATF 16949 (automotive industry quality standards). These certifications reflect our dedication to continuous improvement, environmental responsibility, workplace safety, and high-quality manufacturing.

    Over the years, we have built strong relationships with globally renowned companies. Our key customers include Caterpillar, Doosan Bobcat, Clark, Jungheinrich, Sany, XCMG, LGMG, and Nippon Chuzo K.K. These industry leaders trust our expertise, precision engineering, and high-quality casting solutions to support their operations worldwide.

    At Casting Department II, we remain committed to innovation, efficiency, and customer satisfaction. With our vast production capacity, advanced vacuum casting technology, and strict quality control measures, we continue to be a trusted global supplier of high-performance castings, ready to meet the diverse needs of our clients across multiple industries.

    PRODUCTION PROCESS

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    01

    Melting and Pouring

    The raw materials are heated to a sufficient temperature to turn them into molten metal, and the composition, impurity content, oxides, etc. of the metal are controlled during the smelting process.
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    01

    Machining

    The machining department covers an area of more than 8,000m2, with more than 50 sets of various types of machining equipment, including 30 sets of production and processing equipment such as CNC gantry pentahedron machining centers, gantry milling machines, boring and milling machines, drilling machine etc.
    p3
    01

    Painting

    Used for the protection, decoration or functional improvement of castings. Painting can not only improve the wear resistance and corrosion resistance of castings, but also improve the appearance quality of castings.
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    01

    Inspection

    Through appearance inspection, dimensional inspection, mechanical property inspection and non-destructive testing, defects in castings can be effectively discovered to ensure the performance and safety of castings.
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    01

    Delivery

    Our own logistics team can effectively guarantee the delivery time of castings, improve customer satisfaction and reduce transportation costs.

    Shipping & Warehousing

    p3p4p5

    TRANSPORTATION AND PAYMENT INFORMATION

    1

    Accepted delivery terms

    EXW, FOB, FCA, CRF, CIF, CPT, DDP

    2

    Accepted payment currencies

    CNY, USD, GBP, EUR, JPY

    3

    Accepted payment types

    T/T, L/C, D/P, D/A

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