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Counterweight Design Optimization for Heavy Machinery Systems

Vacuum Casting Method

Counterweight Design Optimization for Heavy Machinery Systems

    Product Name

    Counterweight

    Process

    Vacuum Casting Method

    Material

    Gray Iron, Ductile Iron, Vermicular Iron

    Weight

    100kg-20 tons

    Surface Treatment 

    Blasting, heat treatment, painting ,etc.

    OEM

    Yes

    Country of Origin

    Shandong Province, China

    Capacity

    75000 Tons

    DEPARTMENT INTRODUCTION

    Casting Department II is a leading manufacturing unit specializing in high-quality casting production, utilizing the advanced vacuum casting method to achieve superior precision, strength, and durability. Our facility spans an extensive construction area of 100,000 square meters and is equipped with state-of-the-art machinery and production lines. With an impressive annual output of 75,000 tons of castings, we are capable of meeting the growing demands of industries worldwide while maintaining efficiency and consistency in our manufacturing processes.

    Our primary product offerings include counterweights (CTWT) and a wide range of petroleum machinery accessories, which are integral components in various industrial applications. We adhere to stringent quality control measures at every stage of production, ensuring that our products meet the highest industry standards. Our expertise in precision casting enables us to produce durable, high-performance components that cater to the specific needs of our clients.

    As a company committed to excellence, safety, and environmental sustainability, we have obtained several internationally recognized certifications, including ISO 9001 for quality management, ISO 45001 for occupational health and safety, ISO 14001 for environmental management, and IATF 16949 for automotive industry quality assurance. These certifications reflect our dedication to maintaining high manufacturing standards, ensuring workplace safety, and implementing environmentally friendly production practices.

    Over the years, we have established strong partnerships with some of the world's most renowned companies, solidifying our reputation as a trusted and reliable supplier in the casting industry. Our esteemed customers include industry giants such as Caterpillar, Doosan Bobcat, Clark, Jungheinrich, Sany, XCMG, LGMG, and Nippon Chuzo K.K. These collaborations highlight our ability to deliver premium-quality castings that meet the rigorous performance and durability standards required by global enterprises.

    By leveraging advanced technologies, innovative production methods, and a highly skilled workforce, we continuously enhance our capabilities and expand our product range. Our commitment to research and development, process optimization, and sustainability allows us to remain at the forefront of the casting industry. Looking ahead, we aim to further strengthen our global presence, explore new markets, and continue delivering high-quality, precision-engineered castings that drive the success of our customers worldwide.

    PRODUCTION PROCESS

    p1
    01

    Melting and Pouring

    The raw materials are heated to a sufficient temperature to turn them into molten metal, and the composition, impurity content, oxides, etc. of the metal are controlled during the smelting process.
    p2-2
    01

    Machining

    The machining department covers an area of more than 8,000m2, with more than 50 sets of various types of machining equipment, including 30 sets of production and processing equipment such as CNC gantry pentahedron machining centers, gantry milling machines, boring and milling machines, drilling machine etc.
    p3
    01

    Painting

    Used for the protection, decoration or functional improvement of castings. Painting can not only improve the wear resistance and corrosion resistance of castings, but also improve the appearance quality of castings.
    p4
    01

    Inspection

    Through appearance inspection, dimensional inspection, mechanical property inspection and non-destructive testing, defects in castings can be effectively discovered to ensure the performance and safety of castings.
    p5
    01

    Delivery

    Our own logistics team can effectively guarantee the delivery time of castings, improve customer satisfaction and reduce transportation costs.

    Shipping & process & production

    shippingprocessProduction drawing

    TRANSPORTATION AND PAYMENT INFORMATION

    1

    Accepted delivery terms

    EXW, FOB, FCA, CRF, CIF, CPT, DDP

    2

    Accepted payment currencies

    CNY, USD, GBP, EUR, JPY

    3

    Accepted payment types

    T/T, L/C, D/P, D/A

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