Advanced Steel Ingot Mold Technology for Smelting and Foundry | China Suppliers & Factory Solutions
Manufacturing technique |
Automatic molding of clay sand |
Material |
QT600-3,QT600-6,QT650-5,QT650-6,QT700-5, QT700-10,GQT800-5 |
Weight range |
2kg-200kg |
Surface Treatment |
Shot blasting,Polish,Rust prevention treatment |
OEM |
Yes |
Producing area |
Shandong province,China |
Production Capacity |
An annual output of 40,000 tons |
Department introduction
Advanced Resin Sand Casting Capabilities
Casting Department I utilizes state-of-the-art resin sand casting technology to produce high-precision metal components. This advanced production process enables us to manufacture castings with superior dimensional accuracy, excellent surface finish, and consistent mechanical properties. With an impressive annual production capacity of 55,000 tons, our foundry is equipped to handle both large-scale production runs and specialized custom projects. The resin sand method provides distinct advantages over traditional green sand casting, including better mold stability, reduced gas defects, and the ability to produce more complex geometries.
Comprehensive Product Portfolio
Our extensive product range caters to diverse industrial applications. We specialize in manufacturing durable steel ingot molds and alloy ingot molds that withstand extreme thermal cycling in metallurgical operations. For the machine tool industry, we produce high-precision components including lathe beds, milling machine bases, and other critical parts requiring exceptional rigidity. Our wind power castings include massive nacelle components and gearbox housings, while our pump castings serve demanding applications in oil & gas, chemical processing, and water treatment systems.
Stringent Quality Assurance Systems
Quality is at the core of our operations, as evidenced by our multiple international certifications. Our ISO 9001-certified quality management system ensures consistent product excellence, while ISO 45001 demonstrates our commitment to workplace safety. The ISO 14001 certification reflects our environmental responsibility in manufacturing processes. Most notably, our IATF 16949 certification qualifies us as a trusted supplier to the automotive industry, meeting its rigorous quality standards. We employ advanced inspection technologies including coordinate measuring machines (CMM), ultrasonic testing, and spectral analysis to guarantee product reliability.
Prestigious Customer Partnerships
We take pride in our long-term collaborations with industry leaders across multiple sectors. In the special steel industry, we serve prominent manufacturers like Fushun Special Steel and Guangda Special Steel Material. Our machine tool components are trusted by global brands including DN Machine Tool, HAAS, and PAMA. The diversity of our customer base, spanning from Erdos Xijin Mining to Suzhou Neway, demonstrates our ability to meet varied technical requirements and industry-specific standards. These partnerships are built on our consistent delivery of high-quality castings and reliable supply chain performance.
Commitment to Continuous Improvement
Beyond our current capabilities, we continuously invest in technological advancements and process optimization. Our engineering team works closely with customers to develop customized solutions for challenging applications. We are implementing Industry 4.0 technologies to enhance production efficiency and quality control. Environmental sustainability remains a key focus, with initiatives to reduce energy consumption and minimize waste in our resin sand casting processes. This forward-looking approach ensures we remain at the forefront of the casting industry, capable of meeting evolving market demands while maintaining our high standards of quality and reliability.
Fabrication process
Material Selection
Adopting the technology of Nippon Chuzo K.K., we have 2 blast furnaces, and the high-purity molten iron has high thermal conductivity, which can reduce the casting cost for customers.
Mold Making
Our company has a mold workshop dedicated to the design, manufacture and maintenance of casting molds. The establishment of the mold workshop not only improves the production efficiency and quality of castings, but also enhances the company's independent R&D capabilities and market competitiveness.
Melting and Pouring
The raw materials are heated to a sufficient temperature to turn them into molten metal, and the composition, impurity content, oxides, etc. of the metal are controlled during the smelting process.
Cleaning and Polishing
Remove burrs, sand holes, casting defects and other unnecessary surface impurities of castings to make the surface of castings reach the required size, shape and quality.
Inspection
Our R&D center is equipped with various testing equipment such as chemical composition, mechanical properties, spectral analysis, metallographic structure, non-destructive testing, X-Ray fluorescence testing etc.
Shipping & Warehousing
Transportation and payment information
| No. | Terms & Conditions | Accepted Details |
|---|---|---|
| 1 | Accepted delivery terms | EXW, FOB, FCA, CRF, CIF, CPT, DDP |
| 2 | Accepted payment currencies | CNY, USD, GBP, EUR, JPY |
| 3 | Accepted payment types | T/T, L/C, D/P, D/A |
Frequently Asked Questions
What are the benefits of the resin sand casting process used by your department?
What is your annual casting production capacity?
Which quality certifications does your manufacturing facility hold?
How does your material selection process help reduce casting costs?
What testing equipment is available in your R&D inspection center?
What are your accepted payment terms and delivery methods?
Shipping & Warehousing
Transportation and payment information
1 |
Accepted delivery terms |
EXW,FOB,FCA,CRF,CIF,CPT,DDP |
2 |
Accepted payment currencies |
CNY,USD,GBP,EUR,JPY |
3 |
Accepted payment types |
T/T,L/C,D/P,D/A |